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ClO2
(Chlorine Dioxide)
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Production
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The
first is the most
common method of generating ClO2 is through the reaction of
chlorine gas with a solution of sodium chlorite.
Theoretically, 1 lb of chlorine gas is required
for each 2.6 lb of sodium chlorite. However, an excess of chlorine is often
used to lower the pH to the required minimum of 3.5 and to drive the reaction
to completion. Sodium hypochlorite can be used in place of the gaseous
chlorine to generate chlorine dioxide. This process requires the addition of
sulfuric or hydrochloric acid for pH control. If allowed to dry Liquid NaClO2,
this powerful oxidizing agent forms a powdered residue that can ignite or
explode if contacted by oxidizable materials.
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- By dissolving salt in softened water, which results in a
concentrated brine solution. The solution is electrolyzed and forms a sodium
hypochlorite solution in water. This solution contains 150 g active chlorine
(Cl2) per liter. During this reaction the explosive hydrogen gas
is also formed.
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The second is the possibility to order Chlorine dioxide in its
stabilised form (SCD). SCD is activated on-site whenever its usage is
desirable. It can be dosed into an existing or new process where disinfection
is required. This makes it an easy-to-use, safe and versatile disinfectant.
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- By adding chlorine gas (Cl2) to caustic soda
(NaOH). When this is done, sodium hypochlorite, water (H2O) and
salt (NaCl) are produced according to the following reaction:
Cl2 +2NaOH → NaOCl+ NaCl+ H2O |
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Process
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Chlorine dioxide is generally applied directly into the suction of the
cooling system's recirculating pump. Alternatively, it may be applied beneath
the water in the sump as close to the pump intake as possible.
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Sodium hypochlorite solution is diluted with water in a mixing/holding
tank. The diluted solution is injected by a chemical pump into the water supply
pipe at a controlled rate. Adequate mixing and contact time
must be provided
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Advantages
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It is a very powerful
disinfectant and biocide; Unlike chlorine, Chlorine dioxide is effective at
pH between 4 and 10. No dumping and filling with fresh water required; The
corrosive effects of chlorine dioxide are minimal compared to the corrosive
effects of plain tap water; The bactericidal efficiency is relatively unaffected
by pH values between 4 and 10. Acidisation, therefore is not required;
Chlorine dioxide can be used as a spray. All parts therefore, can easily be
reached; And last but not least: less environmental impact. Chlorine dioxide an
excellent choice for cooling water that has a high pH, or that has high
levels of organic or ammoniacal contamination.
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It can
easily and be stored and transported when it is produced on-site. Dosage is
simple. Transport and storage of sodium hypochlorite are safe. Sodium
hypochlorite is as effective as chlorine gas for disinfection. Sodium
hypochlorite produces residual disinfectant.
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Disadvantages
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Rather than hydrolyzing in water as chlorine
does, chlorine dioxide forms a true solution in water under typical cooling
tower conditions. For this reason, chlorine dioxide is volatile (700 times
more volatile than HOCl) and may be easily lost from treated water systems,
especially over cooling towers
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Due to the presence of caustic soda in sodium hypo chlorite, the
pH of the water is increased.
The stability of hypochlorite solutions is
adversely affected by heat, light, pH, and metal contamination. The rate of
decomposition of 10% and 15% solutions nearly doubles with every 10°F rise in
the storage temperature. Sunlight reduces the half-life of a 10%-15%
hypochlorite solution by a factor of 3 to 5. If the pH of a stored solution
drops below 11, decomposition is more rapid. As little as 0.5 ppm of iron
causes rapid deterioration of 10-15% solutions. The addition of concentrated
ferric chloride to a tank of sodium hypochlorite causes the rapid generation
of chlorine gas.
Normal industrial grades of sodium hypochlorite
may be fed neat or diluted with low-hardness water. The use of high-hardness
waters for dilution can cause precipitation of calcium salts due to the high
pH of the hypochlorite solution.
Hypochlorite solutions
decompose and should not be stored for more than one month. It must be stored
in a cool, dark, dry area.
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Safety Issues
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Chlorine dioxide is explosive under pressure. It is difficult to
transport and is usually manufactured on site. Chlorine dioxide is usually
produced as a watery solution or gas. As a gas, chlorine dioxide is more irritating and
toxic. Chlorine dioxide in air is detectable by odor at 14-17 ppm, irritating
at 45 ppm, fatal in 44 min at 150 ppm, and rapidly fatal at 350 ppm.
Concentrations greater than 14% in air can sustain a decomposition wave set
off by an electric spark.
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Sodium hypochlorite is a dangerous and corrosive substance.
While working with sodium hypochlorite, safety measures have to be taken to
protect workers and the environment. Sodium hypochlorite should not come in
contact with air, because that will cause it to disintegrate.
Sodium hypochlorite should be stored with care
and kept away from equipment that can be damaged by corrosion.
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Equipment
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A basic liquid chlorination system, or hypochlorinator, includes two
metering pumps (one serving as a
standby), a solution tank, a diffuser (to inject the solution into the
water), and tubing.
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Quantity
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Approximately 1 gal of industrial strength sodium
hypochlorite is required to replace 1 lb of gaseous chlorine.
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Differences between ClO2 dosing and NaOCl dosing for water treatment
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