IN-SITU METALLOGRAPHY/REPLICATION




Certain types of deterioration experienced in heater tubes result from some change in metallurgical structure. The more common types of deterioration are carburization, decarburization, the initial stages of external stress corrosion cracking, creep, fatigue cracking, and some forms of hydrogen attack.

It is possible to detect most of these types of deterioration in the field by visual inspection, nondestructive testing, in-situ metallography, or replication. Carburization and decarburization can be determined accurately by a chemical or physical test. Most of the testing must be done by specially trained personnel. Damage that results from some metallurgical changes can be determined by a wide range of NDT techniques designed for the characterization of material degradation e.g., ultrasonic, magnetic-particle, and liquid penetrant testing. In-situ metallography/replication is rarely used alone for evaluation of these deterioration mechanisms.  It is best used in combination with other NDE techniques.

No comments: